單晶剛玉
SCTSK, TSCTSK
特徵:
Colour | grey/pink |
Crystal structure | monocrystal. α- Al₂O₃ |
Melting point | 2050°C |
Absolute density | 3.96 g/cm³ |
Hardness | 21 kN/mm² |
fracture | 61N |
ZAF25 | ZAFZ25 | |
---|---|---|
Type | 25% Fused Alumina Zirconia | 25% Fused Alumina Zirconia |
Toughness | very high | extreme high |
Bulk density | high | very high |
Grain shape | angular | cubic |
TREIBACHER ALODUR® SCTSK and TSCTSK represent Monocrystalline Aluminium Oxide types with an average crystal size of 200-300 μm. They are produced by melting high purity grade alumina in an electric arc furnace. TREIBACHER ALODURR TSCTSK is additionally treated in order to increase toughness and grain strength.
典型化學分析值% (Grit 24):
Al₂O₃ | ZO₂+HfO₂ | TiO₂ | Total iron as Fe₂O₃ | SiO₂ | Cao+MgO |
---|---|---|---|---|---|
75,00 | 24,00 | 0,12 | 0,25 | 0,30 | 0,19 |
用途:
The extreme high toughness of the material makes it suitable for all types of "high and extreme high pressure and hot cutting" steel grinding operations. Main applications are:
- hot-pressed wheels for conditioning steel billets and slabs
- hot cutting operations during the casting of steel bars
- large diameter cut off wheels
- high pressure rough grinding operations
- rail grinding operations (high force)
TREIBACHER ALODUR® ZAF 25 and ZAFZ 25 are also used for blasting media and in refractories to increase the mechanical strength due to the formation of subcritical micro cracks
可供粒度:
TREIBACHER ALODURR ZAF 25 is produced in grits 4 to 46 and ZAFZ 25 in grits 4 to 36, sized in accordance with modified FEPA/ISO and ANSI sieve standards.
堆積密度 (g/cm³):
Grit | ZAF 25 | ZAFZ 25 | Grit | ZAF 25 | ZAFZ 25 |
---|---|---|---|---|---|
4 | 1,80-1,90 | 1,80-1,95 | 80 | 1,75-1,85 | 1,70-1,85 |
30 | 1,80-1,90 | 1,80-1,95 | 90 | 1,71-1,81 | 1,70-1,85 |
36 | 1,82-1,92 | 1,80-1,95 | 100 | 1,69-1,79 | 1,67-1,82 |
40 | 1,82-1,92 | 1,80-1,95 | 120 | 1,67-1,77 | 1,63-1,78 |
46 | 1,82-1,92 | 1,80-1,95 | 150 | 1,62-1,72 | 1,57-1,72 |
54 | 1,80-1,90 | 1,78-1,93 | 180 | 1,58-1,68 | 1,54-1,69 |
60 | 1,79-1,89 | 1,75-1,90 | 220 | 1,55-1,65 | 1,50-1,65 |
70 | 1,76-1,86 | 1,73-1,88 |
Determined using the current FEPA test method.
MC, MCZ
特徵:
顏色 | 粉紅/紫藍 |
晶體結構 | 三方晶系. α- Al₂O₃ |
熔點 | 2050°C |
真密度 | 3.96 g/cm³ |
硬度 | 20 kN/mm² |
單顆粒強度 | 60N |
TREIBACHER ALODUR® MC和MCZ是氧化鋁單晶剛玉,它是通過在電弧爐中使用特殊工藝和配方熔融高純度氧化鋁粉生產而得。 TREIBACHER ALODUR® MC-XT和MCZ-XT是通過特殊處理以提高粘結和磨削能力的單晶剛玉。
典型化學分析值 %(#24):
Al₂O₃ | TiO₃ | SiO₃ | Total iron as Fe₂O₃ |
---|---|---|---|
99,5 | 0,39 | 0,03 | 0,02 |
用途:
TREIBACHER ALODUR® MC和MCZ以其顯著的切削性能確保低消耗和耐高溫,同時其均勻的單晶形狀使得切割邊緣具有優良的保形性。MC特別適用於精密磨削陶瓷砂輪,MCZ尤其適用於於切割砂輪。主要應用:
- 硬化的合金鋼表面磨削
- 緩進磨削鎳合金鋼類型
- 成型磨削(陶瓷砂輪)
- 薄切割砂輪(樹脂)
可供粒度:
TREIBACHER ALODUR® MC和MCZ包括經特殊處理在內的#24到#220,粒度組成參照標準附件。
堆積密度 (g/cm³):
Grit | MC | MCZ | Grit | MC | MCZ |
---|---|---|---|---|---|
F24 | 1,73-1,84 | 1,85-1,95 | S80 | 1,64-1,76 | 1,77-1,87 |
F30 | 1,72-1,83 | 1,84-1,94 | S90 | 1,62-1,74 | 1,75-1,85 |
F36 | 1,71-1,82 | 1,83-1,93 | S100 | 1,60-1,72 | 1,73-1,83 |
F40 | 1,70-1,81 | 1,82-1,92 | S120 | 1,58-1,70 | 1,71-1,81 |
F46 | 1,69-1,80 | 1,81-1,91 | F150 | 1,56-1,68 | 1,69-1,79 |
F54 | 1,68-1,79 | 1,80-1,90 | F180 | 1,54-1,66 | 1,67-1,77 |
F60 | 1,67-1,78 | 1,79-1,89 | F220 | 1,52-1,64 | 1,65-1,75 |
F70 | 1,65-1,77 | 1,78-1,88 |